| l PCD PCD(Polycrystalline Diamond)is a synthesized, extremely tough, intergroup mass of randomly orientated diamond particles in a metal matrix. It is produced by sintering together selected diamond particles at high pressure and temperature.   Features:
--All our PCD PCBN blanks are imported from world famous companies including Element Six (DeBeers, E6), DI (GE), ILJIN, SMITH, SUMITOMO and TOMEI. --The PCD CBN cutting tools have the advantages of high abrasive resistance, processing precision, good thermal conductivity and long service life. ---With sharp cutting edge , sharp, high precision, ---The body uses high quality tungsten carbide or steel. -- Machines imported from UK, Germany, Japan Application: PCD may be cost effectively employed to machine the following broad range of materials:
- Non-ferrous metals and alloys including, aluminum, copper, bronze, brass, green tungsten carbide, precious metals and MMC's.
- Non-metallic materials including, ceramics, reinforced plastics, hard rubber, chipboard, MDF's and other fibreboards, etc.
   
 
| PCD Recommended Cutting Condition |
| Work piece |
Cutting Speed |
Depth of Cut |
Feed Rate |
| (m/min) |
(mm) |
(mm/rev) |
| Aluminum(5~8% SI ) |
350~1600 |
0.05~2.50 |
0.10~0.40 |
| Aluminum(8~12% SI ) |
350~1300 |
0.05~2.50 |
0.10~0.40 |
| Aluminum(14~18% SI ) |
160~800 |
0.05~2.50 |
0.05~0.25 |
| Copper |
350~1000 |
0.15~2.50 |
0.05~0.20 |
| Sintered Carbid |
15~25 |
0.05~0.60 |
0.10~0.20 |
| Glass Fiber |
100~800 |
0.15~0.50 |
0.03~0.25 |
| Carbon |
160~700 |
0.15~2.50 |
0.15~0.40 |
| High Aluminum |
70~250 |
0.05~1.50 |
0.03~0.15 |
| Ceramics |
| Wood |
1000-2500 |
0.2~5.0 |
010~0.50 |
| Materials to be Processed |
Products |
| Nonferrous Metal |
Aluminum, Aluminum Alloy |
Piston, cylinder, wheel hub, transmission case, pump body, admission pipe and various shell parts for cars and motorcycles. |
| Tank body, shell and compressor parts for airplanes and electro mechanical products. |
| Precision machinery parts for cameras, duplicators and metrical instruments. |
| Parts for pump body and oil press. |
| Copper, Copper Alloy |
Axle, bearing bush, bearing and pump body for internal combustion engines and ships. |
| Parts for various instruments, dynamo commutators, printed boards and electronic apparatus. |
| Bearing, bearing bush, valve and shell body. |
| Tungsten Carbide |
Sinter such as valve seat and cylinder, and semi-finished sinter. |
| Others |
Various nonferrous metal parts such as magnesium and zinc. |
| Nonmetal |
Wood |
Hardwood, artificial board, artificial abrasion resistant fiberboard. |
| Reinforced Plastic |
Glass fiber and carbon fiber reinforced plastic. |
| Rubber |
Roller for paper and rubber ring. |
| Graphite |
Carbon rod. |
| Ceramic |
Sinter such as sealing ring and plunger piston, and semi-finished sinter.
|
How to order? In order to supply the product you require we would need to have the following information:
1. The insert & tools designation - ISO code or drawing.
2. The type of abrasive (Diamond or CBN).
3. The material to be machined. As there any different series of PCD/PCBN is used for processing different targets.
4. Length of required PCD/PCBN cutting edge.
5. Any special features eg: Top rake or radius different to the code etc.
We hope to receive your drawing of indexable type insert and tools.
Our Services: -- Reply the inquiries within 24 hours -- Drawings after payment/according to the order --Shipping Time: 6-15 working days --FOB/EXW/CFR -- Quality Control: Ensure 100% qualified --MOQ 2pc,to test or according the order --OEM /ODM/Customized design is available --Catalog and samples could be supplied if requirement. Please click our categories:  |
